Best Pipe Crawler Robot
Pipe inspection is an essential aspect of maintaining the integrity of a pipeline network, whether it is for water, gas or oil transportation. With advances in technology, pipe inspection has become more efficient and precise. One such technology is the Pipe Inspection Crawler Robot (PICR), which is a remotely operated robot designed to inspect pipelines of different sizes and materials. It is equipped with various sensors to detect leaks, corrosion, cracks or any other damage to the pipeline. It moves inside the pipeline using wheels, tracks or a combination of both, depending on the terrain and the diameter of the pipe. The robot can also navigate through bends, curves and T-joints, using its articulated arm and camera system to capture images and videos.
PICR can provide real-time data and feedback to the operator, allowing for timely detection and repair of any problems. This can lead to cost savings and prevent more significant damage to the pipeline network.
There are different types of PICR in the market, with varying features and capabilities, such as our robot use for sewer inspection or oil and gas pipelines.
Description
Product Description
The Pipe Crawler Robot is a specialized machine designed for inspecting the inner lining of pipes. This robot works by navigating through narrow pipes and using sophisticated sensors and imaging technologies to gather information about the condition of the pipe's interior. The data collected by these robots can identify corrosion, leaks, cracks or other issues that may affect the pipe's structural integrity. This information is analyzed by experts who determine what (if any) remedial actions should be taken to fix these issues.
Why We Choose Pipe Crawler Robot?
One of the primary reasons for choosing a Pipe Crawler Robot is the time and cost savings that come with using these machines. Traditional pipe inspection work can be a time-intensive process, particularly when pipes are located in hard-to-reach areas. This can lead to considerable expenses for the business or organization that needs to have the pipe inspected. Pipe Crawler Robots offer a fast and effective solution to this problem. These machines can quickly traverse through a pipe and gather a detailed picture of its internal condition, allowing experts to make informed choices about what remedial actions need to be taken, without the need for expensive and time-consuming manual inspection methods.
The benefits of pipe crawler robots lie in their ability to capture high-quality visual data and offer real-time insights into underground structures. Following factors make pipe inspection crawler robots the preferable choice:
1. The ability to inspect pipes without human intervention
2. Increased speed and efficiency compared to manual inspection methods
3. Advanced sensors and imaging technologies for accurate data collection
4. Cost-effective compared to traditional inspection methods
5. Can be used in potentially hazardous or hard-to-reach areas
Product Parameters
Seals large pipe robot, the leading pipe inspection product in China, is consist of CCTV crawler, cable car, and the smart controller. Seals examines the damage and deformation of the pipeline, the blockage of the pipeline, and the disordered discharge in the underground pipeline; it can also detect the concentration level of toxic gases, temperature, humidity, silt, and calculate the size of the obstacles in the pipe.
Functional Features:
1. Crawler: 2 million pixels front and rear camera, 1080P, anti-scratch, anti-condensation, defogging and laser measurement function, modular quick release design, a waterproof, dust proof, explosion-proof, and strong obstacle overcome ability; obstacle climbing anger is greater than ∠30°with an anti-rollover alarm
2. Cable car: a wireless connection between controller and cable car; automatic retractable cable function
3. Controller: universal APP for Android tablet and mobile phone; easy-to-use touch screen controller; the hand-grip controller is available
4. Reporting: data from the tablet can be easily imported to the software and generates professional inspection report
Product Features:
1. HD camera: 2 million pixels front and rear camera, with defogging, anti-scratch, and anti-condensation functions
2. Lens defogging: effectively prevent the outer surface of the lens from fogging, and quickly remove the water drops on the lens during the inspection
3. Obstacles overcome ability: the crawler chassis can be enlarged; climbing angle over 30°；anti-overturn alert function.
4. Easy disassemble modular design: the camera, lifting frame and wheels can be quickly disassembled, and the camera can be directly connected to the crawler.
5. Handheld controller: touch screen operation with app; match up with hand-grip controller; easy-to-operate and portable
6. Intelligent retractable cable: cable car with automatic retractable cable matching with the running speed of the crawler that improves inspection efficiency
| Crawler |
Dimensions |
808*420*481mm（9-inch wheels, the highest position of the lifting frame） |
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808*189*114mm（4-inch wheels, no the lifting frame） |
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Applicable Pipe Diameter |
DN200-3000MM |
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Protection Class |
IP68, waterproof, dust proof, explosion-proof |
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Lens Rotation |
360°axial rotation, 180°radial rotation |
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Camera Head |
2 million pixels Resolution：1920*1080 10x optical zoom |
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Rear View Mirror Lens |
2 million pixels, resolution: 1920*1080 |
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Near Light Illumination |
4pcs high bright LED cold white light source |
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Far Light Illumination |
10pcs high brightness LED light source |
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Tail Light Illumination |
2pcs high bright LED cold white light source |
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Front Mount PT Camera |
One-touch heating and defogging function, mirror scratching, anti-condensation |
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Steering |
Dual motor differential design, 360° in site steering |
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Drive |
6-wheel drive; Imported motor drive |
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Camera Lifting |
Electric lifting frame can be directly connected to the crawler after being disassembled |
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Operating Temperature |
-10~55°C |
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Tire |
4", 5", 6" and 9" are standard wheels, 8" and 10" are optional |
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Communication |
Robot and cable car communicate via 2-core cable |
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Cable Car |
Dimensions and Weight |
710*390*480mm, 41kg(without battery) |
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Data Communication |
Cable cart to terminal via WIFI connection or cable connection |
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Protection Class |
IP65 |
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Cable Length |
Standard 120m |
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Cable Tension |
One-way 250kg |
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Count Meter Function |
100m counting accuracy ±5mm |
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Power Supply |
Cable car power supply, over 8 hours battery life |
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Tablet Controller |
Man-robot Control Mode |
Touch screen operation with the app, match up with the hand-grip controller |
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Memory Cards |
64G（Optional larger capacity available） |
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Display Unit |
Wireless + wired communication HD display, professional eye protection mode Anti-glare, anti-reflective |
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Endurance Time |
About 8H (the specific time depends on the use environment) |
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Hand-Grip Controller(Optional) |
Dimensions and Weight |
102*153*63mm handheld, 280g |
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Wireless Type |
Bluetooth 6m (under normal conditions) |
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Tablet Terminal Control Software |
Information Display |
Real-time display of date and time, crawler inclination (pipe slope), air pressure, distance counter (released cable length), inspection video, camera azimuth, lens height, anti-overturn alarm, air pressure alarm, customized text writing on video, calculate the pipe diameter, the slop curve, etc., detecting pipeline defects and generate reports according to relevant standards |
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Inspection Analysis |
Pipe defects analysis; use controller to capture the defects images manually |
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Control Function |
It controls the forward, backward, steering, stop, speed of the crawler, automatic retracting cable, automated robot driving; lifting, lowering, lighting adjustment of the lens holder; horizontal, vertical rotation, and the center position returning of the lens ; focusing and zooming of camera; simultaneous display of front and rear camera, camera preset motion, defect length laser calibration, lens defogging, etc. |
Applications
Pipe Inspection Crawler Robot is a highly advanced machine that is used to inspect, monitor and maintain pipelines across various industries. The robot is an essential tool for monitoring, detecting and repairing pipelines in industries such as oil and gas, water, chemical, and nuclear power.
In oil and gas industries, pipelines are used to transport oil, gas and other products through vast networks of pipelines that span thousands of miles. These pipelines are subjected to harsh environmental conditions like extreme temperatures, high pressure, and abrasive material transportation which deteriorate the pipeline’s condition over time. Therefore, the for the petroleum industry the Pipe Inspection Crawler Robot is an ideal tool to monitor the interior condition of pipelines, inspect for corrosion, cracks, leaks and any other anomalies that can lead to pipeline failure.
Similarly, in water treatment plants, the Pipe Inspection Crawler Robot is used to inspect and clean the interior of sewer pipes, allowing for correct assessment of sewer lines, discovering blockages or damage caused by tree roots or unusual substances. By identifying the cause of the problem, the maintenance personnel can effectively plan a repair strategy to save on cost, effort and reduce the downtime of the plant.
Crawler robots also play a vital role in the nuclear power industry where pipelines are an integral part of power generation systems. The Pipes use high-pressure steam to drive turbines which ultimately generate electricity. Due to the high temper and radiation exposure, safety is an integral element for power plants. By using the Pipe Inspection Crawler Robot, plant operators can assess the condition of the pipes by identifying any maintenance issues and detect any potential risks of leakage or cracks that could cause safety hazards instead of resorting to a manual inspection that risks human safety.
In Conclusion, Pipe Inspection Crawler Robot is a critical tool in pipeline management systems. Through pipeline inspection, maintenance, and monitoring, we can prevent pipeline failures that lead to environmental disasters, safety hazards, and financial loss. Today, Inspecting and monitoring pipelines with the Pipe Inspection Crawler Robot has become standard practice in various industries from oil and gas, water, chemical to nuclear power plants. The benefits of using a Pipe Inspection Crawler Robot are clear: identifying issues sooner, improving safety, and reducing operational costs leading to preventative and efficient maintenance.
Our Factory
Company Profile
Shaanxi Granfoo Intelligent Technology is a High-tech intelligent enterprise, specialized in designing, R&D, manufacturing and exporting of underwater cameras, pipe inspection cameras, underwater inspection robot ROV, underwater connectors, underwater cables, water quality monitor muti-parameter sensor, etc. Granfoo has already been recognized as a strategic partner of many OEM businesses for about 16 years. We have the highly experienced team to work on your OEM projects. Our experience and splendid service have won us good business relationships with many international buyers and suppliers. Our products are sold to many countries across the world including Europe, North America, Japan, Korea, Australia, etc.
We welcome you to become our next reseller or agent in your country. Our underwater camera systems are also apply to aquaculture, underwater exploration, reservoirs, dams, canals and other water conservancy facilities, construction and monitoring, wells, repair of oil wells, urban water supply network and the pipeline monitoring and maintenance, underwater sports research, the entertainment industry for underwater sightseeing, underwater weapons test monitoring and measurement, military facilities, underwater surveillance, recording and exploration of scientific research results, deep-sea salvage and oilfield operations and so on.
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